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2018 Decreasing Failure and Turnover Rates In Double-Glazing Production With Failure Mode And Effect Analysis and An Application

The technology to calculate the fire and failure rate of the glass from the glass line in the glass factories that are manufactured is facilitated by the technology. Waste and mistakes must be identified and improved for product and service quality. One of the methods used to calculate these rates is Failure Mode Effect Analysis (FMEA). The FMEA technique is a very powerful numerical analysis technique for preventing errors before they occur. In this study, a sample application of the Process FMEA study, one of the FMEA variants, was carried out for the glass sector. The problem to be addressed is defined as determining the error and waste rates of the glass from the thermopane line in a quality oriented business with the Perfect Scanner machine to reduce these ratios and increase the productivity. Types of errors obtained from Perfect Scanner data; the questionnaire survey conducted in the production area and the feedback from the customers were collected in 5 issues. These; scratches, stains (fingerprints), coating failure, stains between laminating glass, air bubbles. We determined and implemented the changes that will improve the process to eliminate or reduce the reasons for the types of errors encountered. Thus, by measuring the performance of the thermopane line of this company which has an important place in the glass industry, the negativity of the performance in production is minimized and customer satisfaction is increased.

International Conference on Advanced Technologies, Computer Engineering and Science
ICATCES

Adnan AKTEPE Behiye Beste ŞAKAR Umut Aydın Ayşe Nur Hayyaoğlu Süleyman ERSÖZ

451 392
Subject Area: Computer Science Broadcast Area: International Type: Oral Paper Language: English